High-Temperature Thermoplastic Prepreg (PEEK) Production Line Model series TT-Y-RG (300~600)

The TT-Y-RG (300~600) high-temperature thermoplastic prepreg tape production line is a dedicated system designed for continuous fiber-reinforced thermoplastic prepreg manufacturing. The complete line consists of creel, fiber spreading, slurry impregnation, dewatering, high-temperature melting, thickness calibration, cooling, pull-roll, edge trimming, cutting, winding, online basis-weight inspection, online defect detection, and electrical control units. It is suitable for PEEK, PAEK, PPS, PI, and other high-performance thermoplastic resin systems, producing UD prepreg tapes with widths of 300 mm and 600 mm. Widely used in high-end applications such as UAVs, new energy vehicles, electronics & semiconductors, petrochemical, and medical devices.

·Resin Types: PEEK (Polyether Ether Ketone), PAEK (Polyaryletherketone), PPS (Polyphenylene Sulfide), PI (Polyimide), etc.
·Reinforcements: Carbon fiber, glass fiber, etc.
·Fiber Areal Weight: 145 – 250 g/m²
·Resin Content: 30% – 50%
·Product Width: 300 mm, 600 mm
·Application Fields: New energy vehicles, electronics & semiconductors, petrochemical, medical devices, and other highend sectors

·Unique Fiber Spreading Design
Combined vertical and horizontal vibrating spreading unit with independently adjustable frequency and amplitude, meeting the requirements of low-areal-weight, large-tow production. Ensures uniform fiber distribution without gaps or overlaps. Spreading rolls are preheated with thermal oil to soften the sizing agent for easier spreading.
·Special High-Temperature Forming Process
Melt impregnation mold with maximum temperature of 420°C, with independent temperature control in upper and lower zones, ensuring continuous and stable operation under high-temperature conditions.
·Intelligent Slurry Control System
Equipped with anti-settling stirred storage tank, recovery tank, transfer pump, and automatic level control device to ensure stable slurry solid content.
·Full-Line Servo Control
Full-line servo control with centralized HMI for automatic control of temperature, speed, tension, production count, and other parameters. Each unit can also be operated independently on-site. All process data (temperature, speed, production count, tension, etc.) are recorded and stored, with data export capability.
·Optional Online Inspection
Optional online basis-weight gauge, defect inspection system, and automatic labeling unit to enhance quality monitoring.
·Safety Enclosure Design
The creel and spreading areas feature transparent enclosures to effectively prevent carbon fiber dust leakage. Electrical cabinets have IP54 or higher protection and are carbon-dust-resistant.

Note: The above parameters may vary with different configurations. Please consult our sales representative for detailed specifications.